dry vibratable silica

Refractory products for coreless induction furnace

Dry vibratable mass Main component: white fused alumnina Max service temp.: 1700 Density: 1800 kg/m 3. Fast ON 90. No cement castable Main component: alumina Max service temp.: 1750 Density: 3000 kg/m 3. Insertec Tips. In a Coreless induction furnace melting with dry vibrable mass silica, the vertical cracks close but not so the horizontal …

Saving Electrical Energy in Coreless Induction …

Each coreless furnace is lined with a silica dry vibratable refractory. During melting, slag generation and accompanying buildup immediately reduced furnace capacity and contributed to increased …

Shaking Up the Process of Installing Refractories

Dry vibratable monolithics are commonly — and effectively — used by metalcasters in place of other refractory forms, such as brick, castables, or wet-ram linings. There are a series of critical steps to the installation process, according to Allied Minerals' manager of product services, David C. Williams: controlling the refractory ...

New Technology in Dry Vibratable Refractories

The use of dry vibratable refractories in channel furnace inductors and in coreless induction furnaces for melting and holding zinc- and aluminum-based alloys is …

Dry Vibratable

Dry vibratable is a refractory lining with various applications. ... Material. High Alumina Mullite Bonded High Alumina Spinel Bonded Silica Magnesia Basic Bonded. Applications. Coreless Induction Inductor Channel Furnace Holding Furnace. Related Products . Slip Plane Products. Precast Shapes. Plastic/Ram. Mortar. Coil Grout.

Cuarsil IS4 VI: Dry vibratable mass silica based on quartzite

Dry vibratable mass silica. Main component: quartzite; Max service temp.: 1650; Density: 2050 – 2150kg/m 3; Format: Dry silica mass based on high purity microcrystalline quartzite, mixed with a special sintering agent that melts and, subsequently, sinters giving it a high resistance to mechanical erosion.

Cuarsil IS4 AN: Dry vibratable mass silica based on quartzite …

Dry vibratable mass silica. Main component: quartzite; Max service temp.: 1400 – 1650; Density: 2080kg/m 3; Format: Dry silica mass based on high purity microcrystalline quartzite, mixed with either Boron Oxide (B203) -AN or Boric Acid (H3BO3) -AC as a sintering agent. It may also be delivered without any sintering agent.

Managing Coreless Induction Furnace Slag Build-Up

Foundry G is an excellent example of how a North American foundry manages slag build-up. Foundry G heel melts in a 3-ton, 6,000-kW medium-frequency coreless induction furnace lined with a silica dry-vibratable refractory. During melting, slag generation and accompanying build-up reduced furnace capacity and contributed to …

AN ENGINEERED METHOD airborne silica, resolving …

airborne silica, resolving safety hazards and improving production efficiency when relining a coreless furnace with dry, vibratable refractory. Keywords: refractory, furnace repair, . …

PRODUCT BULLETIN ALLIED

DRI-VIBE LGS 231S - XB is a silica-based dry vibratable refractory designed as a coreless induction furnace top cap for iron-melting applications. This product was designed to be installed with either DRI-VIBE® LGS, SIL-VIBE®, MINRO-SIL RAM 1001 or MINRO-SIL 2001 working linings. DRI-VIBE LGS 231S - XB offers the

Coreless Induction Improves Efficiency, and Reduces Electricity

Each coreless furnace is lined with a silica dry vibratable refractory. During operation, this buildup reduced furnace capacity and increased kilowatt-hours per ton to melt each charge. In an effort to minimize slag buildup and prevent slag from accumulating in the cooler upper crucible zone, Foundry T had to increase heating to 2.770°F that ...

Refractory Products and Monolithics

A 70% alumina, dry vibratable: English VERSA-TECH 57A G ON-LINE 60% Alumina, Rapid Turn-Around, Low-Cement Gunning Mix: English VIBE-TITE M A dry, heat setting, basic vibratable ... VISIL® MORTAR (DRY) Silica-Based, Air-Setting Two Component: English VACUUM FORMED 2800HD UNFIRED Vacuum formed lightweight boards and …

Vibratables

High purity silica dry vibratable refractory with silicon carbie addition for non-ferrous coreless applications

Coreless Induction Furnace

Precast shapes, masses and refractory cements for coreless induction furnace - HIC of iron foundry. Manufacturing company. Our refractory products: self flowing castable, dry …

Dry Vibratables for Foundry

Dry Vibratables for Foundry. Allied Mineral Products produces the industry standard DRI-VIBE ® product line, which offers unmatched campaign performance for melting all metal grades, from zinc and aluminum to copper, iron, and high-temperature steels. The DRI-VIBE ® product line is also utilized for lining channel holding and pouring furnaces and …

Melt Shop Refractories

KELLUNDITE 700 andalusite based dry vibratable; SILCOR fused silica enriched quartzite dry vibratable; FINMIX quartzite based dry vibratable; Capping and spout: BLU-RAM HSW and DURACRETE RBG granular phosphate bonded plastic materials for furnace capping and spouts; Coil protection:

COPPER

High alumina dry linings are normally used for copper melting applications, however, silica linings are considered most suitable for brass alloys. KELLUNDITE* 400 is a high alumina based dry-vibratable refractory especially developed for lining coreless induction furnaces melting nearly all copper-based alloys.

Cuarsil IS7 AN: Dry vibratable mass silica based on quartzite …

Dry vibratable mass silica. Main component: quartzite; Max service temp.: 1400 – 1650; Density: 2080kg/m 3; Format: Dry silica mass based on high purity microcrystalline quartzite, mixed with either Boron Oxide (B203) -AN or Boric Acid (H3BO3) -AC as a sintering agent. It may also be delivered without any sintering agent.

Silica Archives | United Refractories Co.

High purity silica dry vibratable refractory with silicon carbie addition for non-ferrous coreless applications °F °C; 2750: 1510: Lbs/ft³ ...

Silica Archives | United Refractories Co.

Blend of natural and fused silica dry vibratable refractory for iron melting coreless applications

Characterization of MgO-based tundish working lining …

Improvement in microstructure and thermo-mechanical properties of MgO-based dry vibratable material by addition of Fe. ... Colloidal silica-bonded MgO-CaO hot gunning mixes: Characterization of physical properties, microstructure and gunning performance. Ceramics International, Volume 45, Issue 17, Part A, 2019, pp. 22426 …

The effect of sintering behaviour and phase

In the present study, a siliceous olivine-periclase and a low silica magnesia based compositions were investigated. ... Recently, the technology in disposable linings has shifted from boards or sprayable materials to dry vibratable material (DVM) premixed with a binder and used to obtain a disposable layer over the permanent lining [1 ...

Silica Mix 5 A at best price in Nagpur by Calderys India

SILICA MIX 5 A is Dry Vibratable Mass Dvm for Refractory product in India by Calderys refractories. These Dry Vibratable Mass Castables have Silica Ramming Mass with best Furnace Capacities, Coreless Induction, Tapping Temperature, Excellent Thermal Stability & Wear Resistance.

dry-vibratable Mixes

Refractory dry-vibratable mixes today are dry, resin-bound filling mixes which can be used as wear lining in metallurgical aggregates - especially in the steel tundish. These lining mixes are poured between the permanent …

SUPERGARD OBL

Silica Protective metals Al, Al-Mg; Part of everyday process: Gaskets/mortar joint Large path for air Site of intense reoxidation ... Dry Vibratable Tundish Lining. Sprayable Tundish Lining . Product types …

SILICAMIX 7 A | Dry Vibratable Mass for Refractory

These Dry Vibratable Mass Castables have Silica Ramming Mass with best Furnace Capacities, Coreless Induction, Excellent Thermal Stability. SILICAMIX 7 A is Dry Vibratable Mass Dvm for Refractory product in India by Calderys refractories. These Dry Vibratable Mass Castables have Silica Ramming Mass with best Furnace Capacities, …

Coke Ovens

Gunite-Fused Silica RGun FS-CF (Cement Free), RGun FS-CF Fine Castables JAMBS - Unicrete 50 Flowz TL0877 & Unicrete 60 Flowz Battery Top & General - Unicrete 50 Flowz TL0877 Floor Leveling/Patch R 60 DV (Dry Vibratable) Missing Flue: To be repaired Repaired area with RGun FS-CF Charge Hole Lids Lid Seal Lid Seal G …

Refractory products for coreless induction furnace

Dry vibratable mass silica Main component: quartzite Max service temp.: 1400 – 1650 Density: 2080 kg/m 3. Insecor 77 S PLUS. Dry mix Main component: andalusite Max service temp.: 1650 Density: 2600 kg/m 3. Spout. Inseloc 81 SR. Low cement castable Main component: bauxite Max service temp.: 1700

Cuarsil IS7 AC: Dry vibratable mass silica based on quartzite …

Dry vibratable mass silica. Main component: quartzite; Max service temp.: 1400 – 1650; Density: 2080kg/m 3; Format: Dry silica mass based on high purity microcrystalline quartzite, mixed with either Boron Oxide (B203) -AN or Boric Acid (H3BO3) -AC as a sintering agent. It may also be delivered without any sintering agent.

Corrosion Behavior of Tundish Refractories by Molten …

A periclase-based dry vibratable tundish lining material containing 30 wt.% olivine was selected for investigation. The flux used was one that is commercially av ailable and was provided by industry sponsors. ... silica. While composition varies, basic fluxes (wt% CaO + wt% MgO / wt% SiO2 > 2) tend to have a higher capacity for alumina ...

Cuarsil IS6 CF: Dry vibratable mass silica based on quartzite

Dry vibratable mass silica. Main component: quartzite; Max service temp.: 1400 – 1650; Density: 2080kg/m 3; Format: Dry silica mass based on high purity microcrystalline quartzite, mixed with a special sintering agent that gives it higher refractoriness, bigger resistance against erosion, penetration and wetting of melting metal.

Cuarsil IS6 AC: Dry vibratable mass silica based on quartzite …

Dry vibratable mass silica. Main component: quartzite; Max service temp.: 1400 – 1650; Density: 2080kg/m 3; Format: Dry silica mass based on high purity microcrystalline quartzite, mixed with either Boron Oxide (B203) -AN or Boric Acid (H3BO3) -AC as a sintering agent. It may also be delivered without any sintering agent.